SECTION // TECHNICAL CAPABILITIES

Machines, Materials & Metrology

High-torque VMC machining, 5-axis Wirecut EDM profiling, multi-shift capacity, and calibrated inspection equipment in Padi, Chennai.

01 // MACHINE & CAPACITY SPECIFICATIONS

Shop-Floor Equipment & Envelope

ParameterTechnical Specification
VMC3-Axis Vertical Machining Center (BT40 taper, CNC controlled)
Spindle8,000–10,000 RPM, 7.5/11 kW high-torque
VMC Travels800 × 500 × 500 mm
Wirecut EDM400 × 300 × 250 mm, 5-axis CNC taper & die-profile cutting
Max Table Load500–600 kg (uniformly distributed)
Tolerance±0.01 mm (VMC), ±0.005 mm (Wirecut EDM), per customer blueprint & GD&T
Capacity450–500+ machine hours/month (multi-shift capable)
Lot SizePrototype & single-piece tooling, low-to-medium batch production, contract job works

02 // MACHINING OPERATIONS

Core Shop-Floor Operations

Versatile CNC, VMC, and Wirecut EDM processes for single-piece tooling, prototypes, and batch production.

VMC Machining

3-axis BT40 vertical machining up to 800 × 500 × 500 mm with ±0.01 mm accuracy for prismatic parts and fixture plates.

Wirecut EDM

5-axis CNC taper and die-profile cutting up to 400 × 300 × 250 mm holding ±0.005 mm tolerance on hardened steels.

CNC Milling & Face Milling

High-torque face milling for flatness, parallelism, and square datum preparation on steel, cast iron, and aluminium.

Contouring & Pocket Milling

Multi-pass 2D/3D contouring, step pockets, slots, and cavity machining with smooth surface finishes.

Precision Drilling & Tapping

True-position hole patterns, reaming, counterboring, and rigid tapping to exact pitch and depth callouts.

Custom Machining Operations

Post-weld machining of heavy frames, keyway slotting, boring, and reverse-engineered OEM component replication.

03 // MATERIALS HANDLED

Ferrous, Non-Ferrous & Engineering Plastics

Mild & Structural Steels

MS, IS 2062, Bright Bars

Machine frames, structural weldments, baseplates, and general brackets.

Carbon & Alloy Steels

EN8, EN19, EN24, EN31

High-strength shafts, spindles, gears, locating pins, and heavy-duty fasteners.

Tool & Die Steels

D2, H13, OHNS

Hardened drill bushings, rest pads, die inserts, and Wirecut EDM punches.

Stainless Steels

SS304, SS316

Corrosion-resistant process components, food/pharma fixtures, and cleanroom parts.

Castings & Non-Ferrous

Cast Iron, Aluminium Alloys, Brass, Copper

Lightweight automation plates, welding backing blocks, manifolds, and housings.

Engineering Plastics

Delrin (POM), Nylon

Non-marring fixture nests, wear strips, bushings, and poka-yoke locators.

04 // METROLOGY & INSPECTION

Calibrated Inspection Equipment

Digital & analog vernier calipers
Outside & inside micrometers
Precision bore gauges
Vernier / digital height gauges
Dial test indicators
Granite / cast iron surface plate
Calibration slip gauges
Thread & pin gauges

SECTION // REQUEST FOR QUOTATION

Your Engineering Partner for Precision Manufacturing

Share your STEP, IGES, DXF, or PDF engineering drawings for rapid DFM review and competitive quotation turnaround from our Padi, Chennai facility.